DESIGN FOR MANUFACTURING

We help your
mental sketches
take solid form.

Optimize your product for efficient manufacturing and streamlined assembly—
reducing costs and accelerating production.

Better Designs Lead to Better Products

 

DFM ensures that your designs are optimized for efficient, cost-effective production and assembly. At Aprios, we focus on creating parts and assemblies that streamline the manufacturing process, reduce waste, and enhance quality. By carefully selecting materials and designing parts that align with the capabilities of both injection molding and 3D printing, we help you minimize production costs and lead times, delivering high-quality results that meet your needs and exceed your expectations.

Poor Design Decisions Can Lead To Costly Mistakes

Designing with efficiency in mind is essential to avoiding delays, controlling costs, and ensuring compliance. Early planning and expert guidance can help you identify potential pitfalls, streamline production, and set your project up for success.

MANUFACTURING DELAYS from avoidable design flaws.

INCREASED PRODUCTION COSTS due to material choices and manufacturing methods.

ASSEMBLY ERRORS AND LONGER BUILD TIMES from overly complex designs.

EXCESSIVE PARTS IN YOUR DEVICE leads to higher tooling, labor, and assembly costs.

REGULATORY COMPLIANCE RISKS if tolerances and validation aren't addressed early.

SCHEDULE A CONSULTATION

What DFM Can Do for You

By incorporating DFM principles, we help you create designs that are easier and cheaper to manufacture, improving the quality and performance of your products. Let us work together to optimize your designs for manufacturability, ensuring your business benefits from reduced costs, enhanced durability, and quicker production times.

Simplifying Part Design and Ensuring Consistency

Simplifying part design reduces mold complexity and costs, while maintaining uniform wall thickness helps prevent issues like warping and incomplete filling. By opting for straightforward designs over intricate ones, production becomes more efficient. Our DFM design approach provides cost-effective solutions.

Avoiding and Resolving Failure Points

Designs are refined to avoid potential failure points by using fillets instead of sharp corners, which distributes stress evenly. This practice enhances durability in both injection molding and additive manufacturing applications.

Enhancing Part Strength and Ease of Assembly

Rather than increasing wall thickness, strategically placed ribs add strength and rigidity. Bosses are integrated for fastening, ensuring stability and durability across both injection molding and additive manufacturing processes.

Optimized Material Selection and Usage

Choosing the appropriate materials is crucial. Our  material recommendations are selected to meet performance requirements, such as high-flow thermoplastics for injection molding or specialized resins for additive manufacturing. This approach ensures proper filling, reduces cycle and print times, and enhances efficiency.

Learn About DFM
with Ray Schenk

 

Watch our Senior Engineer, Ray Schenk, discuss the value of Design for Manufacturing (DFM) in this insightful video. Ray explains how DFM principles enhance manufacturability, reduce costs, and improve product quality, providing our customers with efficient and effective production solutions. Discover how integrating DFM into your design process can transform your manufacturing outcomes.

aprios pyramid infographic

 

Find the Right Material for Your Application

Material selection plays a critical role in manufacturability, performance, and cost. Whether you need high-temperature resistance, flexibility, chemical compatibility, or medical-grade biocompatibility, Aprios offers a comprehensive selection of thermoplastics, elastomers, and high-performance materials for injection molding and additive manufacturing.

 

Our thermoplastic material selection guide will help you:

  • Browse materials by category, properties, and applications.
  • Compare options for strength, rigidity, thermal resistance, and more.
  • Understand which materials are best suited for your project’s requirements

Why Trust Us?

At Aprios, we know that great product design is about more than just function, and includes important details about manufacturability and efficiency. That’s why we take a collaborative, holistic approach, considering DFM, DFAM, and DFA, helping engineers reduce risk, cut costs, and speed up production without sacrificing quality.

3 Steps To Smarter Manufacturing & Assembly

Experience smooth design optimization and seamless integration into your manufacturing process.

Submit Your Design

Submit Your Design

Upload CAD files for evaluation.

DFM Review

DFM Review

We assess manufacturability, assembly efficiency, and design optimizations.

Refine & Optimize

Refine & Optimize

Collaborate with our experts to implement improvements.

SCHEDULE A CONSULTATION

Understanding the Boundaries of DFM

 

DFM is a powerful tool for enhancing manufacturability and efficiency, but it works best when integrated with comprehensive design, engineering, and quality control practices.

Injection Molding Defects: Voids – Causes & Fixes | Aprios
Sep 26, 2024 by Nick Erickson
Prevent sink marks in injection molding with expert tips on design, material selection, and processing techniques for flawless, high-quality parts.
Material Choices for Injection Molding
Guide to Optimal Material Choices for Injection Molding
Jan 24, 2025 by Nick Erickson
Optimal material selection is crucial for injection molding. Learn how to balance performance and cost for various industry applications in this ...
Injection Molding Defects: Discoloration – Why It Happens and How to Avoid It
Sep 26, 2024 by Nick Erickson
What is discoloration when it comes to injection molding defects? Discoloration in injection molding refers to any noticeable inconsistencies in ...
Injection Molding Defects
Injection Molding Voids: Causes & Solutions
Sep 26, 2024 by Nick Erickson
Learn what weld lines are in injection molding, their causes, and effective strategies to prevent them, ensuring stronger, high-quality plastic parts.
Design for Minimal Post Processing | Save Time & Costs
Sep 06, 2024 by Nick Erickson
Optimize your designs to minimize post-processing, saving time and costs while enhancing quality and efficiency in your product development workflow.
The Power of Hollow and Internal Channels in Medical Devices
Aug 15, 2024 by Nick Erickson
Enhance medical devices with hollow channels, improving fluid control and precision for better patient outcomes. Explore these innovations now.
Understanding Lead Times in Injection Molding for Production Planning
Mar 12, 2025 by Nick Erickson
Understand lead times and tooling decisions for injection molding production, balancing cost, speed, and quality for prototype, bridge, & production ...
Injection Molding Flash Defects: Causes and Fixes
Sep 26, 2024 by Nick Erickson
Learn what injection molding flash is, its causes, and how to prevent it. Optimize your process with expert DFM and tooling solutions. Contact us ...
Burn Marks in Injection Molding: Causes and Fixes | Aprios
Sep 26, 2024 by Nick Erickson
Discover causes and solutions for burn marks in plastic injection molding. Improve part quality with expert DFM, tooling, and process optimization ...
Sink Marks in Injection Molding: Causes and Fixes
Sep 26, 2024 by Nick Erickson
Learn how to prevent sink marks in injection molding with expert design, process control, and tooling solutions. Contact us for custom manufacturing ...

Make your designs production-ready with Aprios.