Medical Injection Molding
Precision Injection Molding for Medical Devices Industry
Precision defines the medical injection molding industry. From resin selection to cavity design, those choices show up in safety and performance. At Aprios, we use a scientific medical injection molding process built for consistency and reliability. Our facility includes a Class 8 Clean Room, giving us control over every variable that matters in the medical device industry. Whether producing single-use parts or high-volume medical components, we maintain tight tolerances and full traceability that supports product development and meets medical standards without adding extra time to production. Every part is inspected, documented, and verified to ensure dependable results for demanding applications and long-term production stability.
Custom Medical Plastic Molding for Your Product Needs
Each project in the medical industry comes with its own unique material and performance demands. At Aprios, our team tailors each plastic injection molding program to your application, balancing part geometry, resin behavior, and tool design for dependable outcomes. From first runs to full production, we fine-tune each stage to hold accuracy steady and keep yield strong. Our engineers know the demands of sterile environments, so you get medical components that fit your specifications and pass inspection the first time.
Our Medical Plastic Molding Capabilities
We provide full-service medical injection molding, from design consultation and tooling to molding and validation. We handle insert molding, overmolding, micro molding, and cleanroom runs for sensitive medical parts, with careful process checks and data tracking to keep each job consistent. Whether you need quick-turn samples or qualified production for medical device components, our systems ensure reliable outcomes across every batch, supported by experienced technicians and continuous quality oversight from start to finish.
Materials We Use
We mold with a wide range of medical-grade polymers engineered for strength, biocompatibility, and sterilization resistance. Materials include ABS, PEEK, PC, and TPU, as well as specialized resins designed for medical device injection molding. Each selection is validated through our medical injection molding process to meet both performance and regulatory expectations. Every resin is chosen for how it behaves under pressure, heat, and long-term use, keeping your medical devices safe and consistent from lot to lot.
Why Choose Aprios for Medical Device Injection Molding?
Years of molding work have taught us what holds up on the floor. Each run is monitored and tested to make sure quality doesn’t slip as output grows. You’ll work directly with specialists who understand both tooling and compliance. We manage every medical injection molding project with traceable documentation, precise validation, and strict control standards. It’s how we protect product integrity for the most demanding medical devices in the medical industry.
We're Here to Help You Succeed
Every program starts with collaboration. We start by looking at your mocked-up design, list of material needs, even possible compliance needs, then outline a plan that fits your build and timeline. Our team supports you through DFM, tooling, and production stages with the same consistency we bring to regulated medical device manufacturing. Whether it’s refining geometry or scaling output, we keep communication clear and timelines realistic. Aprios becomes an extension of your production team, ensuring your medical device components perform exactly as intended.
Medical Device Molding Process
Our medical injection molding process combines proven technique with continuous monitoring. Each run starts with checking the material, setting up the mold correctly, and validating the process before production begins. We maintain documentation for every step — temperature, pressure, and cycle data — to ensure compliance and repeatability. With both insert molding and micro-molding, we build everything from detailed housings to small diagnostic parts for medical use. The process stays clean and controlled, producing parts that are ready for assembly or sterilization right off the press.
Partner with Experts in Medical Injection Molding
FAQs
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What is medical injection molding?
Medical injection molding uses precision molds and biocompatible materials to form various parts for critical applications in the medical device industry — designed for repeatability, cleanliness, and compliance across production volumes.
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What types of medical devices can be produced using injection molding?
At Aprios, we mold diagnostic parts, housings, and surgical tools, along with disposable medical components and even small precision parts used throughout the medical industry.
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Can you handle both prototyping and full-scale production?
Yes, our team supports both small-batch prototypes and also your higher-volume production needs. Each project follows the same controlled medical injection molding process for accuracy, efficiency, and consistent part quality every time.
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What are the advantages of using injection molding for medical devices?
Using our injection molding services for medical devices means you get consistency, speed, and cost control for complex medical devices , even when parts require tight tolerances and repeatable quality.
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How does Aprios ensure clean and sterile production?
All medical molding runs take place in a certified Class 8 Clean Room or a Climate Controlled White Room. At Aprios, we monitor environmental conditions and use validated cleaning methods to protect every part through the medical injection molding cycle.
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What quality standards do you follow?
We adhere to ISO 13485 and ISO 9001 quality systems, with full traceability and documented verification at every stage of production, ensuring each part meets specifications, regulatory requirements, and long-term performance expectations.
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Are your processes suitable for FDA-regulated medical devices?
Yes. Our medical device injection molding operations are FDA registered and every part and component is designed to support compliance for regulated medical devices and Class I, II, and III medical components.
Ready To Get Started?
From design to production, Aprios is ready to support your project. Request a quote today and get started!